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Asphalt Mix Types Chart for Homeowners and Small Contractors

Most asphalt on driveways, lots, and local streets is dense-graded hot mix, and for home and small commercial work it's almost always the right choice. The other types, like porous asphalt, SMA (stone matrix asphalt), and open-graded friction course, are specialty mixes for highways, drainage, or specific engineering goals. Cold patch and millings round out the list for repairs and budget surfaces.

What asphalt is made of → Buying from a plant →

Asphalt Mix Types Chart

Mix type What it is Typical use Good for homeowners?
Dense-graded hot mix (fine) Well-graded stone from coarse to fine, tightly packed Surface courses on driveways, streets, lots Yes, the standard top layer
Dense-graded hot mix (coarse) Same idea, weighted toward bigger stone Binder and base layers Yes, as a lower layer
Stone matrix asphalt (SMA) Gap-graded: big stone plus a rich binder mortar, little in between Premium surface on heavy-traffic roads Rarely
Open-graded friction course (OGFC) Mostly uniform coarse stone with connected air voids Thin top layer on high-speed roads to drain water No
Porous asphalt Open-graded mix built over a stone reservoir Stormwater-friendly lots and paths Sometimes, with design help
Asphalt-treated permeable base Large stone, low binder, very open Drainage layer under pavement No
Warm mix Hot mix produced at lower temperatures Same uses as hot mix Yes, if your plant offers it
Cold mix (cold patch) Stockpiled mix that stays workable Potholes and small repairs Yes, for patches
Asphalt millings Ground-up old pavement, not a designed mix Budget driveways and paths Yes, as a gravel alternative

Dense-Graded: The Everyday Mix

The Asphalt Paving Handbook, which the Airport Asphalt Pavement Technology Program (an FAA and National Asphalt Pavement Association, or NAPA, partnership) hosts on the web, sorts plant mixes into three gradation families: dense graded, open graded, and gap graded. It calls dense-graded mixes by far the most common type on roads and airfields. Pavement Interactive lists these mixes as suitable for all pavement layers and all traffic conditions.

Dense mixes are further named by stone size. A 9.5 or 12.5 mm mix is a typical surface. A 19 mm mix is a common binder. Larger sizes go into base layers. They can also be tagged fine or coarse depending on where the gradation falls. The handbook notes that some agencies build the binder grade right into the name. Its sample label pairs a 12.5 mm Superpave mix with PG 64-22 binder, so one short line tells you the stone size, how the mix was designed, and which binder it uses.

NAPA and the Federal Highway Administration jointly issued Information Series 128, a guide to choosing HMA mix types. It says its expert task group recommends only dense-graded mixes for the surface course when traffic is low. A home driveway sees far lighter traffic than a road, so the same advice holds.

Every one of these mixes is made to a tested recipe; see what a JMF is in asphalt.

Stone Matrix Asphalt (SMA)

SMA (sometimes called stone mastic asphalt) falls in the gap-graded family. Pavement Interactive says it was developed in Europe to maximize rut resistance and durability, has been used in the US since about 1990, and is almost always used as a surface course on high-volume interstates. The handbook credits its stone-on-stone structure for high rut resistance.

For a home driveway, it's overkill.

Open-Graded and Porous Mixes

These are designed to let water through. The handbook says open-graded friction courses typically use 12.5 or 9.5 mm stone and serve as a drainage layer at the surface to cut hydroplaning, tire spray, and noise. Pavement Interactive describes OGFC as typically around 1 inch thick and laid over a watertight dense-graded structure so water drains through and runs off the side.

Porous asphalt uses a similar open mix but lets water soak all the way down into a stone reservoir below. It can work for driveways and lots where stormwater is a concern, but it needs a proper design and different maintenance, including keeping fines and sealer off the surface.

Warm Mix

Warm mix is produced at lower temperatures with the help of additives or plant processes, and for the customer it behaves much like hot mix.

Cold Mix and Millings

  • Cold patch is a stockpile product for filling potholes. It stays workable in the bag, which also means it stays softer than hot mix.
  • Millings are recycled pavement ground up during road resurfacing. They pack down into a firm, dark surface but don't have a designed gradation or fresh binder. Our guide on asphalt millings covers them in depth.

If a quote lists two layers, binder course vs surface course explains what each one does.

What to Ask Your Contractor

When you get a quote, ask:

  1. What mix is the surface course, and what's the stone size?
  2. Is there a binder layer, and what mix is it?
  3. What compacted thickness is each layer?
  4. Which plant is supplying it?

The asphalt plant closest to you determines what's realistically available, and that matters more than chasing a specialty mix. Our guide on what asphalt is made of shows how stone and binder come together.

Pricing Notes

Rough planning numbers we use: about $90 to $130 per ton for dense hot mix and $15 to $35 for millings, before hauling. Local prices swing with region and season, so get quotes; our cost per ton calculator and millings calculator turn tons into dollars. Compare quotes on the same mix and thickness.

Bottom Line on Asphalt Mix Types

For most homeowners, an asphalt mix types chart boils down to one point: use dense-graded hot mix, with a fine surface layer and, if needed, a coarser binder under it. Cold patch is for repairs, and millings are a budget gravel alternative.

FAQ

What asphalt mix is best for a driveway?

A dense-graded surface mix, usually 9.5 or 12.5 mm, over a solid stone base. Heavier driveways may add a 19 mm binder layer.

Is SMA better than regular asphalt?

For heavy highway traffic, often yes. For a driveway, the extra cost rarely pays off.

Are fog seals and slurry seals asphalt mixes?

Pavement Interactive notes agencies usually treat them as maintenance treatments, not hot mix.

What does a label like "12.5 mm, PG 64-22" mean?

The 12.5 mm is the nominal stone size, a typical surface mix. PG 64-22 is the binder's performance grade, chosen for the local climate.

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